Trusted by leading aerospace and defense organizations worldwide
From concept validation to volume delivery, we deliver end-to-end custom parts manufacturing at aerospace-grade standards.
In aerospace, a deviation of even a few microns can be mission-critical. That’s why SPI operates with a culture of precision. Our facility is equipped with advanced 5-axis CNC machining systems and EDM (Electrical Discharge Machining), allowing us to manufacture ultra-complex geometries with sub-micron tolerances. We uphold rigorous statistical process control (SPC) and repeatability testing to guarantee every batch meets your exact specifications. Whether you need small-batch prototypes or high-volume production, SPI ensures stability across the board.
Aerospace performance hinges on selecting the right materials. SPI specializes in high-performance alloys and composites, including: Titanium Alloys – for unmatched strength-to-weight ratio Aluminum-Lithium Alloys – for weight reduction with increased durability Carbon Fiber Composites – for advanced aerostructure applications Our material engineering process goes beyond selection—we ensure full traceability, non-destructive testing (NDT), and compliance with aerospace material standards, so you can trust your components in any mission-critical scenario.
Compliance is not just a checkbox—it’s a competitive advantage. SPI adheres to global quality frameworks such as: AS9100 – Aerospace quality management systems ISO 9001 – Quality assurance and continuous improvement NADCAP – Specialized aerospace manufacturing process accreditation In addition, we navigate regional compliance protocols like ITAR (US) and JIS (Japan), ensuring your parts meet all regulatory requirements, regardless of destination. Our certified processes build confidence in your supply chain and accelerate your market access.
SPI is at the forefront of next-gen aerospace manufacturing. We integrate disruptive technologies such as: Additive Manufacturing (3D Printing) – for lightweight, complex, and rapid prototyping Digital Twins & IoT – for real-time monitoring and predictive maintenance AI-Powered Quality Control – using vision systems and machine learning for defect detection Through continuous investment in smart manufacturing, we help clients reduce lead times, optimize cost structures, and innovate with confidence.
Materials & Processes
Materials Library & Performance
| Material | Key Attributes | Typical Use Cases |
|---|---|---|
| Ti-6Al-4V, Ti-6242 | High strength-to-weight, corrosion-resistant, up to 400 °C | Airframe brackets, compressor blades |
| Nickel & Cobalt Alloys | Exceptional creep resistance, up to 700 °C | Turbine blades, combustion chambers |
| PEEK, ULTEM, Composites | High Tg, excellent dimensional stability | Internal fittings, mold tooling |
Core Manufacturing Capabilities
- CNC Machining: 3/4/5-axis, tolerances to ±0.005 mm, Ra 0.4 μm finish
- Injection Molding: Hard/soft molds for PEEK, Nylon, PC; first-article in 5 days
- Metal & Polymer 3D Printing: DMLS, SLM, Binder Jet, SLA, SLS; wide material selection
- Post-Processing: Anodizing, plating, powder coating, heat treat, shot peen, chemical etch
Compliance & Security
- Regulatory Support: ITAR, EAR, DFARS, DLA JCP guidance and certification assistance
- Data Protection: NIST SP 800-171 based governance, quarterly red-team penetration tests
- Supply-Chain Risk Mitigation: Dynamic factory switching, dual-sourcing and quality-backed insurance program
Engineering Support & Collaboration
Dedicated Project Team
- Project Manager: Single point of contact for requirements, scheduling and delivery
- DFM Engineer: One-on-one design reviews via 3D markup and live calls
- Quality Engineer: Custom inspection plans and real-time report review
Collaborative Platform Features
- Live Gantt Dashboard: Downloadable PDF/XLS status reports
- In-Model Commenting: Annotate CAD and DFM feedback directly in browser
- Version Control: Automatic version tracking on each upload
Sustainability & Green Manufacturing
- Material Recycling: Up to 98% reuse of powder and off-cuts
- Low-Carbon Processes: SLA/SLS and Binder Jet options reduce energy consumption
- Carbon Footprint Tracking: Order-level emissions calculator with offset recommendations
Case Studies & ROI Analysis
| Project | Challenge | Solution | ROI Impact |
|---|---|---|---|
| “Eagle Eye” Drone Structural Bracket | Rapid design iterations, 8-week CNC cycle | Hybrid 3D print + CNC prototype in 10 days | 85% cycle reduction, 22% cost savings |
| Turbine Blade Cooling Channels | Complex internal geometry | Metal DMLS + HIP densification + CMM inspection | 12% performance gain, 15% cost drop |
| ISS Experiment Rack Bracket | Extreme environment, small-batch high cost | CNC aluminum + anodizing, full MTR/FAI reporting | 100% spec compliance, 18% cost saving |
Interactive ROI Calculator
Compare traditional vs. hybrid processes by entering batch size, material and finish requirements to see real-time cost and lead-time differences.
Interactive Tools & Resources
- 3D Model Preview: WebGL viewer for rotation, cross-sections and measurements
- Live Chat & Expert Calls: 24/7 support plus scheduled Zoom deep dives
- Knowledge Center: Design guidelines, material comparison matrix, process white papers
- On-Demand Webinars: “High-Temperature Alloy Additive Manufacturing,” “CNC Best Practices”
Global Network & Support
- Regional Hubs: Beijing, Shanghai, Guangzhou (UTC+8); St. Louis (UTC–5); Munich (UTC+1); Dubai (UTC+4)
- Localized Warehousing: US, Central Europe, East Asia—2–5 day delivery
- End-to-End Logistics: Integrated air, sea and express shipping with customs clearance tracking
Next Steps
- Upload Your Model: Get an instant quote in under 5 seconds
- Schedule a Demo: Talk with our engineers for a custom solution
- Download the Toolkit: Receive design guides, compliance checklists and our ROI calculator via email
Established in 2018, Super-Ingenuity Ltd. is located at No. 1, Chuangye Road, Shangsha, Chang’an Town, Dongguan City, Guangdong Province — a hub of China’s manufacturing excellence.
With a registered capital of RMB 10 million and a factory area of over 10,000 m2, the company employs more than 100 staff, of which 40% are engineers and technical personnel.
Led by General Manager Ray Tao (陶磊 ), the company adheres to the core values of “Innovation-Driven, Quality First, Customer-Centric” to deliver end-to-end precision manufacturing services — from product design and process verification to mass production.
Advanced Digital & Smart Manufacturing Platform
Online Instant Quoting: In-house developed AI + rule engine generates DFM analysis, cost breakdown, and process suggestions within 3 minutes. Supports English / Chinese / Japanese.
MES Production Execution: Real-time monitoring of workshop capacity and quality. Automated SPC reporting with CPK ≥1.67.
IoT & Predictive Maintenance: Key machines connected to OPC UA platform for remote diagnostics, predictive upkeep, and intelligent scheduling.
Fast Turnaround & Global Shipping Support
| Production Cycle | Metal parts: 1–3 days; Plastic parts: 5–7 days; Small batch: 5–10 days; Urgent: 24 hours | | Logistics Partners | UPS, FedEx, DHL, SF Express — 2-day delivery to major Western markets |
Sustainability & Corporate Responsibility
Energy Optimization: Smart lighting and HVAC systems
Material Recycling: 100% of aluminum and plastic waste reused
Carbon Neutrality: Full emissions audit by 2025; carbon-neutral production by 2030
Community Engagement: Regular training and environmental initiatives
Official website address：https://super-ingenuity.cn/
